AU2MATE

PRODUCTS

Au2mate has developed a number of products to support our hi-tech automation solutions. These products are based on Industry 4.0 and, together with our competences, software standards, and expert knowledge, forms the digital toolbox ensuring the best solutions for our customers.

AU2MATE OEE MODULE

The Au2mate OEE Module (Overall Equipment Effectiveness) is a unique software tool for optimising the efficiency of your plant, from a single unit/machine to an entire processing line or factory.

The OEE Module can be easily integrated on top of existing units/lines and is a strong tool for e.g. identifying:

  • OEE values and displays on dashboards
  • Top ten reasons for stoppage (focus areas)
  • Here-and-now status on the line/production order
  • User-defined reports per batch/shift/24-hour period
User interface enabled via a web-based HTML5 dashboard. Users can build customised dashboards with the KPI data relevant to the individual user.
  • Configurative OEE dashboard
  • Plant model structured according to the S88 model.
  • Data analysis for plant optimisation
  • Integrated production planning
Contact your local Au2mate office for a demonstration of the OEE module.

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DOCUMENT MODULE

The Au2mate Document Module is a smart documentation system, ensuring that all documentation concerning the plant is stored electronically in a secure and appropriate manner. Also, user access to documentation has been made simple and intuitive.

The documentation is stored on a database server and is accessed via a tablet by scanning QR codes in the physical installation.

Documentation such as maintenance manuals, operating manuals, and instruction videos are uploaded and stored on the server in a S88 database structure. The database is created and maintained by the user in the configuration software which comes with the Document Module. Documents are easily inserted in the database using drag-and-drop functionality.

Contact your local Au2mate office for a demonstration of the Document Module.


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MASStermate

Au2mate MASStermate standardisation unit is applied for automatic high accuracy standardising of the fat percent in the cream and the milk line after a milk separator. The standardisation unit can be applied in new as well as existing installations.

The standardisation unit can operate as stand-alone or seamlessly integrated with a factory control system. The unit is pretested and delivered ready to install in the dairy plant.

BASE CONFIGURATION

Au2mate MASStermate standardisation unit is pre mounted, wired, and tested on frame and includes the following equipment:

  • Control panel (Siemens or Rockwell solution available)
  • 2 pcs mass flow transmitters
  • 1 pc flow transmitter
  • 2 pcs regulating valves
  • 2 pcs process valves
  • 2 pcs manometers

OPTIONS

  • S88 integration with factory system
  • Interface to milk analyser
  • Tank standardisation
  • Connectivity for remote service

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AR MODULE

The Au2mate AR (Augmented Reality) Module is a powerful supplement to the traditional information available via SCADA stations in the control room, giving production managers, laboratory staff, and others immediate access to information on plant status, tank content, critical process values, etc.

Holding a tablet or smartphone in front of the plant equipment, a virtual information layer on the camera screen will give the user immediate access to selected key process data. As an integrated part of the solution the system can be configured to include critical alarms and measurements.

Contact your local Au2mate office for a demonstration of the AR Module.


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Separator Upgrade Unit

Au2mate has developed a “kit” tailored for separator control system upgrades. The existing control system will be replaced in a 1:1 operation, with a new Siemens or Rockwell system, keeping installation, cabling and interface to up- and downstream systems intact. A new backplane and a new HMI operator station are delivered for replacement in existing control panel.

FUNCTIONALITY AS IN THE EXISTING APPLICATION WITH THE FOLLOWING OVERALL MODES/FUNCTIONS:

  • Start/Stop Separator from local HMI
  • Production or CIP selection
  • Timing and control of partial and total desludge
  • Registration of operational hours

Timer setpoints:

  • Shut off delay
  • Partial desludge time
  • Total desludge time
  • Installation can be included or done by the buyer

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INFORMATION

Au2mate A/S
Frichsvej 11
DK-8600 Silkeborg
Tel. +45 8720 5050
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+45 8720 5050


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